Yaopeng is a precision metal stamping company. They use a unique process to produce tons of different metal components. First, they melt the metal, heating it until it's extremely hot and has taken the form of liquid. This is crucial, because liquid metal readily adopts the form of a mold. Once the metal is melted, they pour it into a special mold or die. The purpose of this mold is to ensure that the metal product is shaped correctly, making this useful in various jobs and industries.
The innovative strategy of producing metal components with Yaopeng is rapid and efficient. It’s a process they call die casting. When they use a die, it will make every metal piece they create, look exactly the same. This is quite useful because this means that Yaopeng can have mass production of metal parts and the parts will all be of highly high quality. Consistent manufacturers can serve the requirements of many customers and different industries that use these parts.
Mould design is not an easy task as it plays a major role in ensuring the high quality of metal components. It is designed to a perfect shape and size required to create the final product. The flow and cooling characteristics of the metal can go wrong if the die is not exactly right, leading to errors. The design must also include certain features that enable the metal to easily fill every part of the mold. These can ensure that the metal flows perfectly into the mold and fills all the small voids to yield a perfect product.
Yaopeng always strives to improve and introduce efficiency in their die casting process. They rely on current technology to make their jobs easier and more precise. Their new tools include computer software that allows them to plan the die casting process even before they start producing the die. That means they can try different designs on a computer, and adjust them, if necessary, to make sure that the metal flows and cools in the proper way. This way, they can ensure the quality of the end products.
Another exciting innovation they are employing is robots to assist them in the die casting process. Yaopeng has created sophisticated machines that automatically remove, clean and inspect the finished metal parts from the die. It makes it easier for the workers to save time and decreases the room for error. Yaopeng is making the best use of the acquired capability and producing greater quantities of metal components faster by having robots doing part of the job.